V2301 Anti-lock Brake System (ABS) & Advanced Driver Assistance System (ADAS) Recalibration – 2022-2023 Isuzu NQR, NRR

January 23, 2023 NHTSA CAMPAIGN NUMBER: 23V017000

Emergency Braking and Steering Control Malfunction

An improperly calibrated ADAS camera and ABS module can result in the Automatic Emergency Braking System (AEB) and Electronic Steering Control System (ESC) not functioning properly, increasing the risk of a crash.

 

NHTSA Campaign Number: 23V017

Manufacturer Isuzu Motors Limited

Components ELECTRICAL SYSTEM, SERVICE BRAKES, AIR, ELECTRONIC STABILITY CONTROL, FORWARD COLLISION AVOIDANCE

Potential Number of Units Affected 242

 

Summary

Isuzu Motors Limited (Isuzu) is recalling certain 2022-2023 Isuzu NQR, NRR, 2022 Chevrolet Low Cab Forward (LCF) 5500HD, 2022-2023 Chevrolet LCF 5500XD, and 2023 Hino S52 vehicles. When the vehicles were modified to extend the frame to a 200-inch or 212-inch wheelbase, the ADAS camera and ABS module were not recalibrated to account for the stretched frame.

 

Remedy

Dealers will recalibrate the ADAS camera and ABS module, free of charge. Owner notification letters were mailed February 17, 2023. Owners may contact Isuzu customer service at 1-866-441-9638. Isuzu’s number for this recall is V2301.

 

Notes

Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.nhtsa.gov.

 

Check if your Isuzu Truck has a Recall

 


BULLETIN NUMBER:
CB23-H-001A

ISSUE DATE:
FEBRUARY 2023

GROUP:
BRAKES

IMPORTANT SAFETY RECALL

ANTI-LOCK BRAKE SYSTEM (ABS) & ADVANCED DRIVER
ASSISTANCE SYSTEM (ADAS) RECALIBRATION – 23V-017
(Transport Canada 2023-017)

 

AFFECTED VEHICLES 

  • 2022 – 2023MY Isuzu NQR/NRR Diesel Vehicles Produced After 7/26/2021 With RPO Code EM2 or EL5 (200” or 212” respectively) Wheelbase Factory Modifications

This bulletin supersedes previous campaign bulletin CB23-H-001. This bulletin is being updated to include US and Canada sample owner letters. Please discard previous campaign bulletin CB23-H-001.

 

INFORMATION

CONDITION

Isuzu Motors Limited has decided that a defect, which relates to motor vehicle safety, exists in certain 2022 – 2023MY Isuzu N-Series Diesel Vehicles produced after 7/26/2021 with RPO Code EM2 or EL5 (200” or 212” respectively) Wheelbase Factory Modifications. When the subject vehicles were modified to extend the frame, the Anti-lock Brake System (ABS) module was not recalibrated to account for the different inputs from the vehicle resulting from the stretched frame. Therefore, when driving in a curve, the Electronic Stability Control (ESC) system, working together with the ABS, may react prematurely or be delayed in reacting, therefore increasing the risk of a crash.

If the vehicle is equipped with the optional Advanced Driver Assistance System (ADAS), the ADAS camera was also not recalibrated to account for the different inputs from the vehicle resulting from the stretched frame.  Therefore, when driving in a curve with the optional ADAS system activated, the Automatic Emergency Braking System (AEBS) and its accompanying warning light may be delayed in reacting and illuminating, also increasing the risk of a crash.

 

CORRECTION

Isuzu dealers will recalibrate the ABS Control Module with the correct wheelbase length and, for the subject vehicles equipped with the optional ADAS (RPO I5D), reprogram the Stereo Camera.

This service will be performed free of charge.

 

VEHICLES INVOLVED

Involved are certain 2022 – 2023MY Isuzu NQR/NRR Diesel Vehicles produced after 7/26/2021 with RPO Code EM2 or EL5 (200” or 212” respectively) Wheelbase Factory Modifications.

Important: Dealers are to confirm vehicle eligibility prior to beginning repairs by using IVIS (Isuzu Vehicle Information System).

For dealers with involved vehicles, a report of involved vehicles containing the complete vehicle identification numbers has been or will be provided. Dealers will not have a report available if they have no involved vehicles currently assigned.

 

SERVICE PROCEDURE

  1. Look up the VIN in the Isuzu Vehicle Information System (IVIS) and confirm the wheelbase option code and length in the “Vehicle Build” section. (This information will be needed to complete the ABS recalibration.)  For reference, RPO Code EM2 indicates a 200” wheelbase and RPO Code EL5 indicates a 212” wheelbase.
  2. Shift vehicle to park, turn off engine, set parking brake, and block rear wheels.
  3. Connect IDSS to the vehicle, click on the “Auto Detect” button and then select “Controller Programming” from the Table of Contents.
  4. Select “ABS Setup” under Antilock Brake System and follow the prompts to reprogram the ABS ECU.
  5. When prompted, select the correct wheelbase for the vehicle being programmed from the drop-down box. See Figure 1.

 

  1. If the vehicle is equipped with ADAS (RPO I5D), select YES from the drop-down box; if it is not equipped with ADAS (RPO I5D), select NO. See Figure 2.

 

  1. Follow the prompts from IDSS to complete the ABS ECU programming.
  2. After the ABS ECU programming is completed:
    1. If the vehicle is equipped with ADAS (RPO I5D), proceed to Step 9.
    2. If the vehicle is NOT equipped with ADAS (RPO I5D), proceed to Applying the Campaign Label.
  3. Refer to and follow the instructions in the “Stereo Camera Programming” section of the appropriate Service Manual in IDSS to reprogram the ADAS Stereo Camera.
  4. After completing the Stereo Camera Programming, proceed to Applying the Campaign Label.

 

APPLYING THE CAMPAIGN LABEL

  1. Using a ball-point pen, fill in a campaign label (Part No. 2-90028-700-0) with Campaign Number 23V-017 (US) or 2023-017 (Canada), Isuzu dealer code, and repair date.
  2. Affix the campaign label onto the driver’s side B-pillar.

 

OWNER NOTIFICATION

Sample recall letters that are being sent to owners of affected vehicles already retailed in the United States and Canada are attached below. Recall letters are being mailed to owners Friday, February 17, 2023.

 


[SAMPLE OWNER LETTER – US (ABS ONLY)]

IMPORTANT SAFETY RECALL

NHTSA Recall 23V-017

This notice applies to your vehicle, <VIN>

FEBRUARY 2023

Dear Customer,

This notice is sent to you in accordance with the National Traffic and Motor Vehicle Safety Act. Your vehicle <VIN> <MY> model year Isuzu N-Series vehicle is involved in safety recall NHTSA 23V-017.

 

WHAT IS THE CONDITION?

Isuzu Motors Limited has decided that a defect, which relates to motor vehicle safety, exists in certain 2022 – 2023MY Isuzu N-Series Diesel Vehicles produced after 7/26/2021 with RPO Code EM2 or EL5 (200” or 212” respectively) Wheelbase Factory Modifications. When the subject vehicles were modified to extend the frame, the Anti-lock Brake System (ABS) module was not recalibrated to account for the different inputs from the vehicle resulting from the stretched frame. Therefore, when driving in a curve, the Electronic Stability Control (ESC) system, working together with the ABS, may react prematurely or be delayed in reacting, therefore increasing the risk of a crash.

 

WHAT WE WILL DO

Your Isuzu dealer will recalibrate the ABS Control Module with the correct wheelbase length. This service will be performed free of charge.

 

WHAT YOU SHOULD DO

We recommend that you contact your Isuzu dealer to schedule an appointment. Although not necessary, please present this Owner Notification Letter at the time of your appointment or refer to Campaign Service Bulletin CB23H-001A. We estimate that the remedy may take up to 24 minutes to perform. To locate the nearest Isuzu dealer, you can visit our website at www.isuzucv.com or contact our Customer Relations Department at the number listed below.

Isuzu Commercial Truck of America
Customer Relations
1-866-441-9638

If you have any difficulty having this recall performed, we recommend that you call Isuzu customer relations at 1866-441-9638. If you are still not satisfied that we have remedied this situation without charge, and within a reasonable amount of time, you may wish to write to the Administrator of the National Highway Traffic Safety Administration, 1200 New Jersey Avenue, SE, Washington DC 20590, or call the agency’s toll-free Vehicle Safety Hotline at 1-888-327-4236 (TTY: 1-800-424-9153) or go to http://www.nhtsa.gov.

We regret any inconvenience this action may cause you.

Sincerely,

Isuzu Commercial Truck of America, Inc.

Important: If you have sold or traded your Isuzu vehicle, please enter the owner’s name and address, if known, on the attached “Change of Information” postcard, tear off at both perforations, and drop it in the mail. Postage has already been paid. We will contact the new owner.

Federal law requires that any vehicle lessor receiving this recall notice must forward a copy of this notice to the lessee within ten days. Lessor means a person or entity that is the owner, as reflected on the vehicle title, of any five or more leased vehicles.

 


[SAMPLE OWNER LETTER – US (ABS & ADAS)]

IMPORTANT SAFETY RECALL

NHTSA Recall 23V-017

This notice applies to your vehicle, <VIN>

FEBRUARY 2023

Dear Customer,

This notice is sent to you in accordance with the National Traffic and Motor Vehicle Safety Act. Your vehicle <VIN> <MY> model year Isuzu N-Series vehicle is involved in safety recall NHTSA 23V-017.

 

WHAT IS THE CONDITION?

Isuzu Motors Limited has decided that a defect, which relates to motor vehicle safety, exists in certain 2022 – 2023MY Isuzu N-Series Diesel Vehicles produced after 7/26/2021 with RPO Code EM2 or EL5 (200” or 212” respectively) Wheelbase Factory Modifications. When the subject vehicles were modified to extend the frame, the Anti-lock Brake System (ABS) module and Advanced Driver Assistance System (ADAS) camera were not recalibrated to account for the different inputs from the vehicle resulting from the stretched frame. Therefore, when driving in a curve, the Electronic Stability Control (ESC) system, working together with the ABS, may react prematurely or be delayed in reacting and with the ADAS system activated, the Automatic Emergency Braking System (AEBS) and its accompanying warning light may be delayed in reacting and illuminating, therefore increasing the risk of a crash.

 

WHAT WE WILL DO

Your Isuzu dealer will recalibrate the ABS Control Module and ADAS Stereo Camera. This service will be performed free of charge.

 

WHAT YOU SHOULD DO

We recommend that you contact your Isuzu dealer to schedule an appointment. Although not necessary, please present this Owner Notification Letter at the time of your appointment or refer to Campaign Service Bulletin CB23H-001A. We estimate that the remedy may take up to 1 hour 18 minutes to perform. Additional time will be necessary if the engine needs to be repaired or replaced. To locate the nearest Isuzu dealer, you can visit our website at www.isuzucv.com or contact our Customer Relations Department at the number listed below.

Isuzu Commercial Truck of America
Customer Relations
1-866-441-9638

If you have any difficulty having this recall performed, we recommend that you call Isuzu customer relations at 1866-441-9638. If you are still not satisfied that we have remedied this situation without charge, and within a reasonable amount of time, you may wish to write to the Administrator of the National Highway Traffic Safety Administration, 1200 New Jersey Avenue, SE, Washington DC 20590, or call the agency’s toll-free Vehicle Safety Hotline at 1-888-327-4236 (TTY: 1-800-424-9153) or go to http://www.nhtsa.gov.

We regret any inconvenience this action may cause you.

Sincerely,

Isuzu Commercial Truck of America, Inc.

Important: If you have sold or traded your Isuzu vehicle, please enter the owner’s name and address, if known, on the attached “Change of Information” postcard, tear off at both perforations, and drop it in the mail. Postage has already been paid. We will contact the new owner.

Federal law requires that any vehicle lessor receiving this recall notice must forward a copy of this notice to the lessee within ten days. Lessor means a person or entity that is the owner, as reflected on the vehicle title, of any five or more leased vehicles.

 


[SAMPLE OWNER LETTER – CANADA (ABS ONLY)]

IMPORTANT SAFETY RECALL

This notice applies to your vehicle, <VIN>

<MY> model year ISUZU N-SERIES

FEBRUARY 2023

Dear Customer,

This notice is sent to you in accordance with the requirements of the Motor Vehicle Safety Act. This is to inform you that your vehicle may contain a defect that could affect the safety of a person.  Safety Recall Transport Canada 2023-017.

 

WHAT IS THE CONDITION?

Isuzu Motors Limited has decided that a defect, which relates to motor vehicle safety, exists in certain 2022 – 2023MY Isuzu N-Series Diesel Vehicles produced after 7/26/2021 with RPO Code EM2 or EL5 (200” or 212” respectively) Wheelbase Factory Modifications. When the subject vehicles were modified to extend the frame, the Anti-lock Brake System (ABS) module was not recalibrated to account for the different inputs from the vehicle resulting from the stretched frame. Therefore, when driving in a curve, the Electronic Stability Control (ESC) system, working together with the ABS, may react prematurely or be delayed in reacting, therefore increasing the risk of a crash.

 

WHAT WE WILL DO

Your Isuzu dealer will recalibrate the ABS Control Module with the correct wheelbase length. This service will be performed free of charge.

 

WHAT YOU SHOULD DO

We recommend that you contact your Isuzu dealer to schedule an appointment. Although not necessary, please present this Owner Notification Letter at the time of your appointment or refer to Campaign Service Bulletin CB23H-001A. We estimate that the remedy may take up to 24 minutes to perform. To locate the nearest Isuzu dealer, you can visit our website at www.isuzutruck.ca or contact our Customer Relations Department at the number listed below.

Isuzu Commercial Truck of Canada
Customer Relations
1-866-441-9638

If you have questions or concerns that your Isuzu dealer is unable to answer, please contact our Customer Relations Department at 1-866-441-9638.

We regret any inconvenience this action may cause you.

Sincerely,

Isuzu Commercial Truck of Canada, Inc.

Important: If you have sold or traded your Isuzu vehicle, please enter the owner’s name and address, if known, on the attached “Change of Information” postcard, tear off at both perforations, and drop it in the mail. Postage has already been paid. We will contact the new owner.

Federal law requires that any vehicle lessor receiving this recall notice must forward a copy of this notice to the lessee within ten days. Lessor means a person or entity that is the owner, as reflected on the vehicle title, of any five or more leased vehicles.

 

 


DET-23-015 V2301

Chronology of Defect / Noncompliance Determination 573.6 (c) (6) (7)

Describe the chronology of events leading up to the defect decision or test data for the noncompliance decision: (2000)

On July 26, 2021, Isuzu Motors Limited (IML) began production in Japan of interim 2022MY N-Series Diesel vehicles, which, unlike the earlier 2022 MY vehicles (produced between January 2021 to July 2021), were equipped with ESC as standard equipment, and optionally equipped with new ADAS technology. ESC is standard equipment on all subject vehicles and later model year N-Series Diesel vehicles. [ESC – Electronic Stability Control; ABS – Antilock Braking System; ADAS – Advanced Driver Assistance Systems]

In September 2021, the interim 2022 MY trucks equipped with ESC and in some cases the new ADAS technology began to ship to dealers, body builders and, in rare instances, customers from US ports.

On August 23, 2022, Isuzu Commercial Truck of America, Inc. (ICTA) received a question from an independent upfitter who was engaging in a frame modification (wheelbase extension) about whether the ADAS camera needed to be recalibrated.

Between August 23 and September 6, 2022, various engineering and product planning groups within Isuzu began looking into the issue – in connection with the Isuzu factory option to have the frames of the subject vehicles extended from a wheelbase of 176 inches to 200 or 212 inches whether those extended vehicles needed to have the ADAS recalibrated.

On September 6, 2022, Isuzu North America Corporation (INAC) QA and IML launched an investigation. This investigation involved an initial detailed study and then in-depth vehicle testing, which confirmed in late December that the ADAS and ESC systems in the subject vehicles whose frames were extended from wheelbase 176 inches to 200 or 212 inches could be affected by a lack of recalibration.

In the first week of January 2023, INAC received confirmation from IML that a recalibration is required for both the ADAS camera and the ABS module as it affects ESC for all interim 2022MY and 2023MY N-Series Diesel trucks receiving the wheelbase extension from 176 inches to 200 or 212 inches. The potential effect on ESC-equipped and ADAS-equipped vehicles receiving a wheelbase modification from and to a different length (which would be from an independent upfitter, not part of Isuzu’s program) is still under investigation.

On January 10, 2023, based on the above results, INAC QA travelled to both frame modification facilities that carry out the “factory option” frame extensions on behalf of Isuzu and trained the staff so all modified trucks produced after 1/10/2023 have the ADAS and ESC systems properly calibrated.

On January 13, 2023, Isuzu made a determination to conduct a safety recall to address this issue in the affected vehicles in the field.

Isuzu has received no warranty claims related to this issue and is not aware of any crashes or injuries associated with this issue.

 


5 Affected Products

Vehicles

MAKEMODELYEAR
CHEVROLETLOW CAB FORWARD 55002022-2023
HINOS522023
ISUZUN-SERIES2022-2023

 


28 Associated Documents

Remedy Instructions and TSB

RCRIT-23V017-4972.pdf 4383.221KB

 


Remedy Instructions and TSB

RCRIT-23V017-0356.pdf 371.058KB

 


Recall Acknowledgement

RCAK-23V017-3935.pdf 646.346KB

 


Defect Notice 573 Report

RCLRPT-23V017-6067.PDF 217.838KB

 


573 CHRONOLOGY

RMISC-23V017-1010.pdf 80.372KB

 


Manufacturer Notices(to Dealers,etc) – Date: January 23, 2023 Subject: Stop Sale and Delivery Notice for Upcoming Safety Recall

RCMN-23V017-2289.pdf 148.321KB

 


Manufacturer Notices(to Dealers,etc) – Frequently Asked Questions (FAQs) for Safety Recall N232396500 ABS Module and Frontview Camera Module Reprogramming

RCMN-23V017-9913.pdf 105.533KB

 


Manufacturer Notices(to Dealers,etc) – Date: January 23, 2023 Subject: Stop Delivery Order for Upcoming Safety Recall N232396500 ABS Module and Frontview Camera Module Reprogramming

RCMN-23V017-3198.pdf 73.013KB

 


Recall 573 Report – February 1, 2023

RCLRPT-23V017-1387.PDF 218.115KB

 


Remedy Instructions and TSB

RCRIT-23V017-8106.pdf 506.798KB

 


Manufacturer Notices(to Dealers,etc) – Frequently Asked Questions (FAQs) for Safety Recall N232396500 ABS Module Reprogramming

RCMN-23V017-7553.pdf 105.279KB

 


Manufacturer Notices(to Dealers,etc) – Date: January 31, 2023 Subject: N232396500 – Safety Recall ABS Module Reprogramming

RCMN-23V017-1929.pdf 61.11KB

 


Remedy Instructions and TSB

RCRIT-23V017-0966.pdf 548.004KB

 


Remedy Instructions and TSB

RCRIT-23V017-9106.pdf 523.716KB

 


ISSUED Owner Notification Letter(Part 577)

RCONL-23V017-8673.pdf 281.765KB

 


ISSUED Owner Notification Letter(Part 577)

RCONL-23V017-9017.pdf 3166.611KB

 


Recall 573 Report – February 21, 2023

RCLRPT-23V017-5413.PDF 218.11KB

 


Manufacturer Notices(to Dealers,etc) – GM Date: February 21, 2023 Subject: REVISION: N232396500-01 – Safety Recall ABS Module Reprogramming Customer Letter Added

RCMN-23V017-8617.pdf 59.251KB

 


Manufacturer Notices(to Dealers,etc) – DATE: FEBRUARY 6, 2023 STOP SALE / STOP DELIVERY NOTICE

RCMN-23V017-7021.pdf 574.879KB

 


Remedy Instructions and TSB

RCRIT-23V017-2308.pdf 587.113KB

 


ISSUED Owner Notification Letter(Part 577)

RCONL-23V017-9784.pdf 347.879KB

 


Part 577 Owner Notification Envelope

RONE-23V017-6980.pdf 135.512KB

 


ISSUED Owner Notification Letter(Part 577) – 23V017 GM N232396500 Owner Letter 07Mar2023

RCONL-23V017-1016.pdf 79.055KB

 


Recall Quarterly Report #1, 2023-1

RCLQRT-23V017-9986.PDF 211.141KB

 


Recall Quarterly Report #2, 2023-2

RCLQRT-23V017-7891.PDF 211.238KB

 


Remedy Instructions and TSB

RCRIT-23V017-3024.pdf 1376.968KB

 


Manufacturer Notices(to Dealers,etc) – GM Date: August 7, 2023 Subject: N232396501 – Safety Recall ABS Module and Frontview Camera Module Models: 2023 Chevrolet Low Cab Forward 5500HD/XD Medium Duty

RCMN-23V017-4005.pdf 10.175KB

 


Recall Quarterly Report #3, 2023-3

RCLQRT-23V017-9670.PDF 211.464KB

 


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