V2401 – Mobileye Camera Cable Pinched – 2019-2024 Isuzu FTR & 2022-2024 FVR

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February 28, 2024 NHTSA CAMPAIGN NUMBER: 24V157000

Overloaded Electrical Circuit from Wiring Damage

Overloaded electrical circuits can overheat, increasing the risk of fire. In addition, wiring damage may cause a loss of turn signal, hazard lights, and/or collision system function, increasing the risk of a crash.

 

NHTSA Campaign Number: 24V157

Manufacturer IsuzueBay Motors Limited

Components FORWARD COLLISION AVOIDANCE, ELECTRICAL SYSTEM

Potential Number of Units Affected 2,891

 

Summary

IsuzueBay Motors Limited (IsuzueBay) is recalling certain 2019-2024 FTR, 2020-2024 ChevroleteBay LCF 6500XD, 2022-2024 FVR, and 2023-2024 ChevroleteBay LCF 7500XD vehicles equipped with a Mobileye Collision Warning System. The Mobileye camera cable may have been routed improperly, which can result in wiring damage and an overloaded electrical circuit.

 

Remedy

Dealers will inspect and reroute the Mobileye camera cable or replace the Mobileye camera cable and T-harness, as necessary, free of charge. Owner notification letters are expected to be mailed March 29, 2024. Owners may contact IsuzueBay customer service at 1-866-441-9638. IsuzueBay’s number for this recall is V2401.

 

Notes

Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.nhtsa.gov.

 

Check if your Isuzu Truck has a Recall

 


February 28, 2024
DET-24-014

ISUZUeBay Campaign: V2401
Chronology of Defect Determination

Describe the chronology of events leading up to the defect determination decision.

On January 12, 2024, IsuzueBay North America Corporation (INAC) QA received a report of a fire that occurred under the dash of a 2024MY F-Series in Georgia in a vehicle owned by a large fleet customer.  INAC QA immediately reached out to the IsuzueBay Commercial Truck of America (ICTA) fleet representative and requested them to schedule a date at which an inspection of the vehicle could be performed.

On January 30, 2024, ICTA and INAC QA, together with representatives from the Fleet and the vehicle upfitter, performed a joint investigation on the subject vehicle.  The conclusion reached based on the inspection was that the T harness connecting the Mobileye (passive) driver collision avoidance system to the subject vehicle’s turn signal/flasher module had caught fire.  Upon further disassembly of the vehicle, the inspection participants discovered that the Mobileye camera cable which is routed under the dash was damaged by one of the dash mounting bolts and that exposed wires were present.

On February 1, 2024, ICTA issued a Field Product Report (FPR) for the subject vehicle in Georgia describing the damage found.

On February 1, 2024, INAC QA met internally and began reviewing the inspection photos from the subject vehicle in Georgia, the returned T harness, and the Mobileye and vehicle circuitry, along with past field data related to any Mobileye system issues.  INAC QA reviewed a report from the same fleet regarding a fire that occurred in September 2023 in an F-Series vehicle equipped with a Port-installed Mobileye system.  Although that fire was originally determined to be of unknown origin, upon re-review, INAC QA concluded that the Florida case and Georgia cases may have been related to the same root cause.

Between February 5, 2024, and February 7, 2024, the Fleet completed the inspection all 18 of its F-Series vehicles at its Georgia location.  The Fleet reported to ICTA that 3 additional vehicles were found to have damaged Mobileye camera cables, and that the damage location was the same as the subject vehicle.  Including the subject vehicle, the results indicated that 4 out of 18 (or 22%) of the vehicles at the Georgia location had camera cables that had been damaged by the dash or dash mounting bolt.

On February 6, 2024, INAC QA met with engineers from IsuzueBay Technical Center of America (ITCA) to review the cable routing and installation process.  During this visit, INAC QA retrained the Port Installed Option (PIO) staff and informed them of the importance of ensuring the camera cable was properly positioned under the dash.

On February 8, 2024, INAC QA notified IsuzueBay Motors Limited (IML) about the subject vehicle in Georgia, describing the damage found.

Between February 1, 2024, and February 12, 2024, INAC QA completed the analysis of the field data and found there were a total of 11 vehicles which had cases of pinched or damaged camera cables (including the Georgia and Florida cases discussed above), with 4 resulting in fire or thermal damage.  Review of the available photos from the cases also supported the conclusion that the diodes were being burned in the T harness.

On February 13, 2024, INAC QA performed an on-vehicle test and was able to induce a flame within 31 minutes.

On February 19, 2024, INAC QA finalized the review of the current field cases.

Although IsuzueBay is not aware of any crashes, injuries or deaths associated with this issue, on February 21, 2024, IsuzueBay made a decision to conduct a safety recall to address this concern.  IsuzueBay has received 5 warranty claims that could be related to this issue.

 


16 Affected Products

Vehicles

MAKEMODELYEAR
CHEVROLETeBay6500XD2020-2024
CHEVROLETeBay7500XD2023-2024
ISUZUeBayFTR2019-2024
ISUZUeBayFVR2022-2024

 


8 Associated Documents

CHRONOLOGY REPORT

RMISC-24V157-9319.pdf 564.231KB

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Manufacturer Notices(to Dealers,etc)

RCMN-24V157-2812.pdf 67.919KB

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Manufacturer Notices(to Dealers,etc)

RCMN-24V157-3336.pdf 183.603KB

 


Recall Acknowledgement

RCAK-24V157-6189.pdf 645.622KB

 


Manufacturer Notices(to Dealers,etc)

RCMN-24V157-0340.pdf 116.798KB

 


Defect Notice 573 Report

RCLRPT-24V157-1105.PDF 218.817KB

 


Recall 573 Report – 03/14/2024

RCLRPT-24V157-6449.PDF 218.633KB

 


Manufacturer Notices(to Dealers,etc)

RCMN-24V157-3908.pdf 186.913KB

 


Latest Recalls Documents

For the Latest and Most recent Recall Information Visit the link below…

 


 

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