V2005 – Positive Battery Cable To Starter Too Long – 2020 Isuzu NPR-HD

“This site contains affiliate links for which OEMDTC may be compensated”

November 20, 2020 NHTSA CAMPAIGN NUMBER: 20V720000

Positive Battery Cable To Starter Too Long

Over time, heat from the exhaust pipe may cause the conduit and insulation to deteriorate, exposing the wires, possibly causing a short circuit which could result in a no-start condition or a fire.

 

NHTSA Campaign Number: 20V720

Manufacturer IsuzueBay Technical Center of America, Inc.

Components ELECTRICAL SYSTEM

Potential Number of Units Affected 46

 

Summary

IsuzueBay Technical Center of America, Inc. (IsuzueBay) is recalling certain 2020 IsuzueBay NPR-HD Gas (Crew Cab) and 2020 ChevroleteBay 4500 (Crew Cab) trucks equipped with 6.6L gasoline engines. The positive cable connecting the battery to the starter may be too long and may have been routed too close to the right-side exhaust pipe.

 

Remedy

IsuzueBay and ChevroleteBay will notify their respective vehicle owners and dealers of this recall, and specifically of the need to adjust the positive cable in subject vehicles, and owners will be informed that the recall repairs will be done free of charge. The recall began December 11, 2020. For additional information, IsuzueBay owners may contact IsuzueBay Customer Relations at 1-866-441-9638 and ChevroleteBay owners may contact the GM Medium Duty Truck assistance line at 1-800-862-4389. IsuzueBay’s number for this recall is V2005.

 

Notes

Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.safercar.gov.

 

Check if your Isuzu Truck has a Recall

 


CONDITION

IsuzueBay Motors Limited has decided that a defect, which relates to motor vehicle safety, exists in certain 2020MY N-Series crew cab vehicles with gasoline engines 6.6 L8T (see VIN list). In the subject vehicles, the positive cable connecting the battery to the starter was too long. Depending on the installation positioning, the cable may have been routed too close to the right-side exhaust pipe. Over time, heat from the exhaust pipe may cause the conduit and insulation to deteriorate, which may expose the wires and lead to the potential for a short circuit. Exposed wires could corrode and/or short circuit, resulting in a no-start condition or thermal event, increasing the risk of a crash or fire.

 

CORRECTION

IsuzueBay dealers are to adjust the positive cable away from the exhaust pipe. This service will be performed free of charge.

 

SERVICE PROCEDURE

1. Shift vehicle to park, turn off engine, set parking brake, and block rear wheels.

2. Locate the “P” clamp that secures the positive battery cable harness beneath the air cleaner. (See Figures 1 and 2.)

3. Loosen the “P” clamp hold down bolt and remove it. (See Figure 3.) Spread the “P” clamp apart so it can be easily relocated on the positive battery cable harness. (See Figure 4.)

4. Move the positive battery cable harness forward (toward the front of the vehicle) 55mm. (See Figure 5.) The “P” clamp should now be located 55mm rearward of the white tape on the positive battery cable harness. (See Figure 6.)

5. Squeeze the “P” clamp tight when the positive battery harness is forward 55mm. Install the “P” clamp hold down bolt and tighten to 10 Nm (7 ft.lb.).

6. Check to confirm the positive battery cable does not hang lower than the air cleaner mounting bracket. (See Figure 9.) Loosen the “P” clamp and adjust if necessary.

 


STOP SALE AND DELIVERY – SAFETY RECALL

Date: November 20, 2020 

Subject: Stop Sale and Delivery for Upcoming Safety Recall

Affected Models: 

  • Certain 2020MY N-Series Crew Cab Vehicles with Gasoline Engines 6.6 L8T

To: IsuzueBay Dealer Principal, Sales Manager and Service Manager

Effective immediately, stop the sale and delivery of affected vehicles in your inventory, even if a customer has purchased an affected vehicle. We are in the process of taking steps to address a safety related defect in these vehicles. Federal law prohibits the sale and delivery to customers of any vehicle containing a safety defect. You must not deliver any covered vehicles to customers until after the vehicle has been remedied.

 

WHAT IS THE CONDITION

IsuzueBay Motors Limited has decided that a defect, which relates to motor vehicle safety, exists in certain 2020MY N-Series crew cab vehicles with gasoline engines 6.6 L8T. In the subject vehicles, the positive cable connecting the battery to the starter was too long. Depending on the installation positioning, the cable may be routed too close to the right-side exhaust pipe. Over time, heat from the exhaust pipe may cause the conduit and insulation to deteriorate, which may expose the wires and lead to the potential for a short circuit. Exposed wires could corrode and/or short circuit, resulting in a no-start condition or a thermal event, increasing the risk of a crash or fire.

 

WHAT WE WILL DO

IsuzueBay Commercial Truck of America, Inc. has issued this notice and, if applicable, an affected inventory report (approximately 24 vehicles are in dealer inventory). On Monday, November 23, 2020 the campaign bulletin will be published.

 

WHAT YOU SHOULD DO

After confirming there are affected vehicles in your dealer’s inventory, using the IsuzueBay Vehicle Information System (IVIS), open a repair order referencing this Stop Sale for each affected NEW vehicle in your inventory and hold the vehicle until the campaign bulletin is released.

IMPORTANT: Always confirm vehicle eligibility prior to beginning repairs by using the IsuzueBay Vehicle Information System (IVIS).

You will receive information about owner notification in the near future. 

We regret any inconvenience this action may cause you.

Sincerely,

IsuzueBay Commercial Truck of America, Inc.

 

IsuzueBay Commercial Truck of America, Inc.
Customer Relations Department
1400 S. Douglass Road, Suite 100, Anaheim, CA 92806 *1-866-441-9638

 

DOC ID: SS_V2005_20201120

 


 

 


2 Affected Products

Vehicles

MAKEMODELYEAR
CHEVROLETeBayLOW CAB FORWARD 45002020
ISUZUeBayNPR HD2020

 


11 Associated Documents

Owner Notification Letter(Part 577)

RCONL-20V720-9528.pdf 260.214KB

Loader Loading...
EAD Logo Taking too long?

Reload Reload document
| Open Open in new tab

Download [254.12 KB]

 


Manufacturer Notices(to Dealers,etc)

RCMN-20V720-6334.pdf 111.622KB

Loader Loading...
EAD Logo Taking too long?

Reload Reload document
| Open Open in new tab

Download [109.01 KB]

 


Recall Acknowledgement

RCAK-20V720-1533.pdf 244.706KB

Loader Loading...
EAD Logo Taking too long?

Reload Reload document
| Open Open in new tab

Download [238.97 KB]

 


Defect Notice 573 Report

RCLRPT-20V720-7258.PDF 216.789KB

Loader Loading...
EAD Logo Taking too long?

Reload Reload document
| Open Open in new tab

Download [211.71 KB]

 


Manufacturer Notices(to Dealers,etc)

RCMN-20V720-4887.pdf 65.562KB

Loader Loading...
EAD Logo Taking too long?

Reload Reload document
| Open Open in new tab

Download [64.03 KB]

 


Recall Quarterly Report #1, 2020-4

RCLQRT-20V720-2205.PDF 211.15KB

Loader Loading...
EAD Logo Taking too long?

Reload Reload document
| Open Open in new tab

Download [206.20 KB]

 


Remedy Instructions and TSB

RCRIT-20V720-8802.pdf 1505.459KB

Loader Loading...
EAD Logo Taking too long?

Reload Reload document
| Open Open in new tab

Download [1.44 MB]

 


Manufacturer Notices(to Dealers,etc)

RCMN-20V720-8501.pdf 106.827KB

Loader Loading...
EAD Logo Taking too long?

Reload Reload document
| Open Open in new tab

Download [104.32 KB]

 


Recall Quarterly Report #2, 2021-1

RCLQRT-20V720-1280.PDF 211.251KB

Loader Loading...
EAD Logo Taking too long?

Reload Reload document
| Open Open in new tab

Download [206.30 KB]

 


Recall Quarterly Report #3, 2021-2

RCLQRT-20V720-6109.PDF 211.333KB

Loader Loading...
EAD Logo Taking too long?

Reload Reload document
| Open Open in new tab

Download [206.38 KB]

 


Recall Quarterly Report #4, 2021-3

RCLQRT-20V720-6281.PDF 211.435KB

Loader Loading...
EAD Logo Taking too long?

Reload Reload document
| Open Open in new tab

Download [206.48 KB]

 


Latest Recalls Documents

 


 

Bestseller No. 1
A ABIGAIL 2 AWG Battery Cable 2AWG Gauge Pure Copper Battery Inverter Cables with 3/8 in Lugs Both Ends Power Inverter Wire Set for Automotive Solar Marine Boat RV Car Motorcycle Red and Black (1FT)
  • 【High Quality】A ABIGAIL battery cables are made of pure copper and tinned copper lugs with superior corrosion and oxidation resistance, which improves the oxidation resistance of copper and maintains its conductivity better.
  • 【Safe & Durable】Premium flexible PVC insulated jacke of battery cables which resists abrasion, waterproof and moisture proof, flame retardant and heat insulation, cable ends are sealed with heat shrink tubing for heat insulation.
  • 【Wide Application】Our positive and negative cables are widely used for car automotive, solar, marine, RV, motorcycle, golf cart, lawn/garden equipment or power inverter batteries, also used for electrical equipment.
  • 【Package Includes】With 2 AWG 12 Inch wire positive (Red) and negative (Black) copper battery cables, 3/8” ring terminal at each end.
  • 【Service】If you have any issues with the battery cables, simply contact customer service for troubleshooting help, parts, replacement, or refund. Our aim is to make you satisfy the parts and the service we provide for you.
Bestseller No. 2
4 AWG Battery Cable, 4 AWG 18-Inch Pure Copper Battery Inverter Cables with 3/8" Tabs on Both Ends Set for Automotive Solar Power Inverter Marine Boat RV Car Motorcycle (Red and Black)
  • 【Pure copper material】Pure copper material and tinned copper sheets at both ends have good conductivity and compression resistance.
  • 【Safe and Durable】Made of PVC insulated protective cover, waterproof, moisture-proof, flame retardant and heat insulation, safe and durable.
  • 【Easy to use】3/8" tabs on both ends of each cable, 4 AWG 18 inches copper positive (red) and negative (black) battery cable.
  • 【Wide range of applications】Our positive and negative cables are widely used for car automotive, trucks, heavy machinery, solar energy systems, RV, etc.
  • 【Customer Service】If you have any questions about battery cables, simply contact customer service for help.
Bestseller No. 3
Zrigiwr 4AWG 15-Inches Battery Cables Set, (1 Positive & 1 Negtive) with 3/8" M10 Lug Terminals, Power cord inverter jumper cables, Battery Cable for Car, Truck, Solar, Marine, Lawn Mower, RV
  • 1. Premium Material:Our battery cables are made of the finest pure copper, for unparalleled conductivity and long-term stability.
  • 2. Pigh Quality terminals: Our ring terminals are made of tinned copper with an advanced crimping process that guarantees they will not oxidise or corrode.
  • 3. Safe and Reliable:These cables are built to last. Sheathed in robust PVC, they are flexible, easy to install, abrasion-resistant, flame-retardant, waterproof and moisture-resistant for use in extreme conditions.
  • 4. Wide Applination:Battery cables are amazingly versatile! You can use them for motorcycles, cars, RVs, trucks, boats, lawnmowers, golf carts, and even inverters and solar equipment.
  • 5. Service Commitment:As a responsible seller, what we have been pursuing is, to provide customers with satisfactory products and services, so after you buy our products, there are any problems, you can contact us at any time, we will definitely give you a 100% satisfactory solution; any contact we will reply to you within 24 hours!
SaleBestseller No. 4
Energizer Jumper Cables for Car Battery, Heavy Duty Automotive Booster Cables for Jump Starting Dead or Weak Batteries with Carrying Bag Included (16-Feet (6-Gauge)
  • ENERGIZER 16 FEET JUMPER CABLES - 6 Gauge, 16 FT booster battery jumper cables for jump starting a dead or weak battery. Ideal for trucks, SUVs, full-size cars, mid-size cars and small/compact cars
  • THICK VINYL COATING - Includes a strong spring and a comfortable handle for secure placement and easy positioning. Thick vinyl coating for protection against rust and corrosion.
  • CARRYING CASE INCLUDED - Our Energizer jumper cables come with a high-grade travel bag for easy transport and compact storage.
  • TANGLE FREE CCA BOOSTER CABLES - 16 Foot length makes it easy to reach from one car battery to another. Copper clad aluminum cables remains flexible even at -40°C.
  • THE BRAND NAME YOU CAN TRUST - We are here to power your car battery and truck with our booster jumper cables. We keep you going and going!
Bestseller No. 5
Cartman 4AWG 18-Inch Battery Inverter Cables Set, 4Gauge x 18" (1 Positive & 1 Negtive) for Car, Truck, RV, Solar
  • 4 AWG wire, fits 3/8" stud, SAE 4 GAUGE COPPER
  • Zinc plated 95% copper lugs for superior corrosion and oxidation resistance
  • Better stamping process to improve the current and reduce the resistance.
  • Boat cable wire stays ultra flexible even in the most extreme conditions
  • Heat-resistant up to 105C
SaleBestseller No. 6
InstallGear 1/0 Gauge Wire (50ft) Copper Clad Aluminum CCA - Battery Cables, Car Amplifier Power and Ground Wire - Automotive, Car Audio Speaker Stereo, RV Trailer, Welding Cable, Primary Wiring
  • 1/0 Gauge Wire for Maximum Power Transfer: Includes 50 ft of 1/0 gauge CCA wire, with 25 ft each of black and red cables; ideal for automotive battery, amplifier power and ground connections
  • Copper Clad Aluminum: Lightweight, high-performance stranded battery cable wire ensures effective power transfer; CCA construction delivers strength and flexibility for battery quick connect cables
  • Durable PVC Jacket: Features a rugged, soft-touch PVC jacket for maximum flexibility and durability; withstands high impact, extreme temperatures, oil, gas, and abrasions ideal for tough environments
  • Easy Polarity Identification: Color-coded red and black cables make polarity identification simple, reducing installation errors and protecting your equipment from damage due to reversed polarity
  • Versatile for Various Projects: Ideal for car speaker wiring, RV trailer installations, welding cable connections, and battery quick-connect systems; built to meet the demands of any wiring need
Bestseller No. 7
1/0 Gauge Wire(20ft Each - Red/Black) Copper Clad Aluminum CCA - Primary Automotive Wire,Car Amplifier Power & Ground Cable, Battery Cable for Car Audio Speaker,Solar, Auto, RV Trailer & Marine
  • 1/0 GAUGE 20-FEET(6m) OF EACH COLOR BLACK & RED CCA POWER GROUND WIRE - The lower the gauge number, the thicker the wire. Thicker wire presents less resistance to current flow. Copper coated aluminum gives you an economic power cable with excellent power transfer.
  • HIGH QUALITY MATERIALS - High quality stranded CCA wire offers strong power transfer performance, while remaining lightweight with maximum flexibility.Oxygen Free Coppe(OFC) wiring provides a superior electrical conductor to aluminum because it does not expand or contract with heat and can carry a higher current load.
  • RUGGED PVC JACKET - Low memory, flexible soft-touch jacket material is perfect for routing in hard to reach places,designed for the electrical and auto repair installer in mind. Strong, yet durable pvc jacket has has flexibility, elasticity, and impact resistance built in,is resistant to extreme temperatures, liquid, oil, gas, abrasions and high impact.
  • PACKAGE - 2 pcs 1/0 gauge black/red CCA power ground wire(20 feet of each color);10pcs 1/0 AWG-3/8" Battery Lugs;10pcs 1/0 AWG-5/16" Battery Lugs;20pcs 3:1 Dual Wall Adhesive Heat Shrink Tubing.
  • WIDE COMPATIBILITY - Our bundled power wire set is great for a car amplifier or subwoofer or to be used as a ground wire on your electric wire installs. Use for many different applications such as indoor lighting, car radio, automotive, lighting, car speakers, power cables, 12v power inverter, ground wire, or welding cable.
SaleBestseller No. 8
GEARit, 8 Gauge Wire, for Automotive Power/Ground, Battery Cable, Car Audio, RV, Amp, CCA Wire, Wire, Automotive Wire, Amp Kit, Battery Cables, Amp Wiring Kit, (25 feet Each- Black/Red)
  • COPPER CLAD ALUMINUM (CCA) - Our primary cable CCA wire is the most economical option for choosing power or ground wire and is a great conductor of power. Copper coated aluminum gives you an economic power cable with excellent power transfer. Systems that require more power should use ofc cable wiring.
  • POWER / GROUND WIRE SET - Our bundled power wire set is great for a car amplifier or subwoofer or to be used as a ground wire on your electric wire installs. Use for many different applications such as indoor lighting, car radio, automotive, lighting, car speakers, power cables, 12v power inverter, ground wire, or welding cable.
  • SOFT TOUCH JACKET - Soft touch jacket design designed for the electrical and auto repair installer in mind. Strong, yet durable pvc jacket that is best for indoor use but has flexibility, elasticity, and impact resistance built in.
  • EASY POLARITY IDENTIFICATION - Easy color coded ground wire helps with installation to let you know which cable should connect to the terminal. Making a polarity error could cause serious damage to your audio equipment.
  • WIDE COMPATIBILITY - Also known as power wire, ground wire, trolling motor wire, automotive wire, speaker wire, car radio wire, amp wire, electrical wire, or welding wire designed for up to 300v voltage. We have many gauge wires to choose from, such as 1/0awg, 4awg, 8awg with black, red, blue wire color options and 25ft, 50ft lengths
Bestseller No. 9
GEARit 25 Foot, 0 Gauge Wire, for Automotive Power/Ground, Battery Cable, Car Audio, RV, Trailer, Amp, CCA Wire, Wire, Automotive Wire, Amp Kit, Amp Wiring Kit, (25 feet Each- Black/Red)
  • COPPER CLAD ALUMINUM (CCA) - Our primary cable CCA wire is the most economical option for choosing power or ground wire and is a great conductor of power. Copper coated aluminum gives you an economic power cable with excellent power transfer. Systems that require more power should use ofc cable wiring.
  • POWER / GROUND WIRE SET - Our bundled power wire set is great for a car amplifier or subwoofer or to be used as a ground wire on your electric wire installs. Use for many different applications such as indoor lighting, car radio, automotive, lighting, car speakers, power cables, 12v power inverter, ground wire, or welding cable.
  • SOFT TOUCH JACKET - Soft touch jacket design designed for the electrical and auto repair installer in mind. Strong, yet durable pvc jacket that is best for indoor use but has flexibility, elasticity, and impact resistance built in.
  • EASY POLARITY IDENTIFICATION - Easy color coded ground wire helps with installation to let you know which cable should connect to the terminal. Making a polarity error could cause serious damage to your audio equipment.
  • WIDE COMPATIBILITY - Also known as power wire, ground wire, trolling motor wire, automotive wire, speaker wire, car radio wire, amp wire, electrical wire, or welding wire designed for up to 300v voltage. We have many gauge wires to choose from, such as 1/0awg, 4awg, 8awg with black, red, blue wire color options and 25ft, 50ft lengths
Bestseller No. 10
2 Gauge 2 AWG 20 Feet Black + 20 Feet Red Welding Battery Pure Copper Flexible Cable Wire - Car, Inverter, RV, Solar
  • Use selection tabs above to select (1) cable gauge size and (2) cable length and insulation color. Available in 8 Gauge through 4/0 Gauge. Please refer to the photo gallery for a technical specification chart (amperage, voltage, stranding, insulation and copper thickness, etc.)
  • WindyNation Power-Flex Cable is fully annealed PURE copper, flexible (high copper strand count), with a tough, solvent resistant EPDM insulation jacket. REFER TO THE PHOTO GALLERY FOR A DETAILED SPECIFICATION CHART
  • Copper cable is fully annealed per ASTM standards. Complies with SAE J1127.
  • Rated up to 600 volts, -50°C to +105°C (-58°F to +221°F).
  • IEC and RoHS compliant

Last update on 2025-04-19 / Affiliate links / Images from Amazon Product Advertising API


 

This product presentation was made with AAWP plugin.

Leave a Comment

Share to...