V2005 – Positive Battery Cable To Starter Too Long – 2020 Isuzu NPR-HD

“This site contains affiliate links for which OEMDTC may be compensated”

November 20, 2020 NHTSA CAMPAIGN NUMBER: 20V720000

Positive Battery Cable To Starter Too Long

Over time, heat from the exhaust pipe may cause the conduit and insulation to deteriorate, exposing the wires, possibly causing a short circuit which could result in a no-start condition or a fire.

 

NHTSA Campaign Number: 20V720

Manufacturer Isuzu Technical Center of America, Inc.

Components ELECTRICAL SYSTEM

Potential Number of Units Affected 46

 

Summary

Isuzu Technical Center of America, Inc. (Isuzu) is recalling certain 2020 Isuzu NPR-HD Gas (Crew Cab) and 2020 Chevrolet 4500 (Crew Cab) trucks equipped with 6.6L gasoline engines. The positive cable connecting the battery to the starter may be too long and may have been routed too close to the right-side exhaust pipe.

 

Remedy

Isuzu and Chevrolet will notify their respective vehicle owners and dealers of this recall, and specifically of the need to adjust the positive cable in subject vehicles, and owners will be informed that the recall repairs will be done free of charge. The recall began December 11, 2020. For additional information, Isuzu owners may contact Isuzu Customer Relations at 1-866-441-9638 and Chevrolet owners may contact the GM Medium Duty Truck assistance line at 1-800-862-4389. Isuzu’s number for this recall is V2005.

 

Notes

Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.safercar.gov.

 

Check if your Isuzu Truck has a Recall

 


CONDITION

Isuzu Motors Limited has decided that a defect, which relates to motor vehicle safety, exists in certain 2020MY N-Series crew cab vehicles with gasoline engines 6.6 L8T (see VIN list). In the subject vehicles, the positive cable connecting the battery to the starter was too long. Depending on the installation positioning, the cable may have been routed too close to the right-side exhaust pipe. Over time, heat from the exhaust pipe may cause the conduit and insulation to deteriorate, which may expose the wires and lead to the potential for a short circuit. Exposed wires could corrode and/or short circuit, resulting in a no-start condition or thermal event, increasing the risk of a crash or fire.

 

CORRECTION

Isuzu dealers are to adjust the positive cable away from the exhaust pipe. This service will be performed free of charge.

 

SERVICE PROCEDURE

1. Shift vehicle to park, turn off engine, set parking brake, and block rear wheels.

2. Locate the “P” clamp that secures the positive battery cable harness beneath the air cleaner. (See Figures 1 and 2.)

3. Loosen the “P” clamp hold down bolt and remove it. (See Figure 3.) Spread the “P” clamp apart so it can be easily relocated on the positive battery cable harness. (See Figure 4.)

4. Move the positive battery cable harness forward (toward the front of the vehicle) 55mm. (See Figure 5.) The “P” clamp should now be located 55mm rearward of the white tape on the positive battery cable harness. (See Figure 6.)

5. Squeeze the “P” clamp tight when the positive battery harness is forward 55mm. Install the “P” clamp hold down bolt and tighten to 10 Nm (7 ft.lb.).

6. Check to confirm the positive battery cable does not hang lower than the air cleaner mounting bracket. (See Figure 9.) Loosen the “P” clamp and adjust if necessary.

 


STOP SALE AND DELIVERY – SAFETY RECALL

Date: November 20, 2020 

Subject: Stop Sale and Delivery for Upcoming Safety Recall

Affected Models: 

  • Certain 2020MY N-Series Crew Cab Vehicles with Gasoline Engines 6.6 L8T

To: Isuzu Dealer Principal, Sales Manager and Service Manager

Effective immediately, stop the sale and delivery of affected vehicles in your inventory, even if a customer has purchased an affected vehicle. We are in the process of taking steps to address a safety related defect in these vehicles. Federal law prohibits the sale and delivery to customers of any vehicle containing a safety defect. You must not deliver any covered vehicles to customers until after the vehicle has been remedied.

 

WHAT IS THE CONDITION

Isuzu Motors Limited has decided that a defect, which relates to motor vehicle safety, exists in certain 2020MY N-Series crew cab vehicles with gasoline engines 6.6 L8T. In the subject vehicles, the positive cable connecting the battery to the starter was too long. Depending on the installation positioning, the cable may be routed too close to the right-side exhaust pipe. Over time, heat from the exhaust pipe may cause the conduit and insulation to deteriorate, which may expose the wires and lead to the potential for a short circuit. Exposed wires could corrode and/or short circuit, resulting in a no-start condition or a thermal event, increasing the risk of a crash or fire.

 

WHAT WE WILL DO

Isuzu Commercial Truck of America, Inc. has issued this notice and, if applicable, an affected inventory report (approximately 24 vehicles are in dealer inventory). On Monday, November 23, 2020 the campaign bulletin will be published.

 

WHAT YOU SHOULD DO

After confirming there are affected vehicles in your dealer’s inventory, using the Isuzu Vehicle Information System (IVIS), open a repair order referencing this Stop Sale for each affected NEW vehicle in your inventory and hold the vehicle until the campaign bulletin is released.

IMPORTANT: Always confirm vehicle eligibility prior to beginning repairs by using the Isuzu Vehicle Information System (IVIS).

You will receive information about owner notification in the near future. 

We regret any inconvenience this action may cause you.

Sincerely,

Isuzu Commercial Truck of America, Inc.

 

Isuzu Commercial Truck of America, Inc.
Customer Relations Department
1400 S. Douglass Road, Suite 100, Anaheim, CA 92806 *1-866-441-9638

 

DOC ID: SS_V2005_20201120

 


 

 


2 Affected Products

Vehicles

MAKE MODEL YEAR
CHEVROLET LOW CAB FORWARD 4500 2020
ISUZU NPR HD 2020

 


11 Associated Documents

Owner Notification Letter(Part 577)

RCONL-20V720-9528.pdf 260.214KB

Loader Loading...
EAD Logo Taking too long?

Reload Reload document
| Open Open in new tab

Download [254.12 KB]

 


Manufacturer Notices(to Dealers,etc)

RCMN-20V720-6334.pdf 111.622KB

Loader Loading...
EAD Logo Taking too long?

Reload Reload document
| Open Open in new tab

Download [109.01 KB]

 


Recall Acknowledgement

RCAK-20V720-1533.pdf 244.706KB

Loader Loading...
EAD Logo Taking too long?

Reload Reload document
| Open Open in new tab

Download [238.97 KB]

 


Defect Notice 573 Report

RCLRPT-20V720-7258.PDF 216.789KB

Loader Loading...
EAD Logo Taking too long?

Reload Reload document
| Open Open in new tab

Download [211.71 KB]

 


Manufacturer Notices(to Dealers,etc)

RCMN-20V720-4887.pdf 65.562KB

Loader Loading...
EAD Logo Taking too long?

Reload Reload document
| Open Open in new tab

Download [64.03 KB]

 


Recall Quarterly Report #1, 2020-4

RCLQRT-20V720-2205.PDF 211.15KB

Loader Loading...
EAD Logo Taking too long?

Reload Reload document
| Open Open in new tab

Download [206.20 KB]

 


Remedy Instructions and TSB

RCRIT-20V720-8802.pdf 1505.459KB

Loader Loading...
EAD Logo Taking too long?

Reload Reload document
| Open Open in new tab

Download [1.44 MB]

 


Manufacturer Notices(to Dealers,etc)

RCMN-20V720-8501.pdf 106.827KB

Loader Loading...
EAD Logo Taking too long?

Reload Reload document
| Open Open in new tab

Download [104.32 KB]

 


Recall Quarterly Report #2, 2021-1

RCLQRT-20V720-1280.PDF 211.251KB

Loader Loading...
EAD Logo Taking too long?

Reload Reload document
| Open Open in new tab

Download [206.30 KB]

 


Recall Quarterly Report #3, 2021-2

RCLQRT-20V720-6109.PDF 211.333KB

Loader Loading...
EAD Logo Taking too long?

Reload Reload document
| Open Open in new tab

Download [206.38 KB]

 


Recall Quarterly Report #4, 2021-3

RCLQRT-20V720-6281.PDF 211.435KB

Loader Loading...
EAD Logo Taking too long?

Reload Reload document
| Open Open in new tab

Download [206.48 KB]

 


Latest Recalls Documents

https://www-odi.nhtsa.dot.gov/acms/cs/documentList.xhtml?docId=20V720&docType=RCL

 


 

Bestseller No. 1
Cartman 4AWG 18-Inch Battery Inverter Cables Set, 4Gauge x 18" (1 Positive & 1 Negtive) for Car, Truck, RV, Solar
  • 4 AWG wire, fits 3/8" stud, SAE 4 GAUGE COPPER
  • Zinc plated 95% copper lugs for superior corrosion and oxidation resistance
  • Better stamping process to improve the current and reduce the resistance.
  • Boat cable wire stays ultra flexible even in the most extreme conditions
  • Heat-resistant up to 105C
Bestseller No. 2
GearIT 4 Gauge Wire (25ft Each- Black/Red Translucent) Copper Clad Aluminum CCA - Primary Automotive Wire Power/Ground, Battery Cable, Car Audio Speaker, RV Trailer, Amp, Electrical 4ga AWG 25 Feet
  • COPPER CLAD ALUMINUM (CCA) - Our primary cable CCA wire is the most economical option for choosing power or ground wire and is a great conductor of power. Copper coated aluminum gives you an economic power cable with excellent power transfer. Systems that require more power should use ofc cable wiring.
  • POWER / GROUND WIRE SET - Our bundled power wire set is great for a car amplifier or subwoofer or to be used as a ground wire on your electric wire installs. Use for many different applications such as indoor lighting, car radio, automotive, lighting, car speakers, power cables, 12v power inverter, ground wire, or welding cable.
  • SOFT TOUCH JACKET FOR BETTER HANDLING - Mechanics and construction workers will appreciate the fully insulated, soft touch jacket around each copper clad aluminum wire, making it safe and easy to handle on build sites, in automotive garages and at marine jobs. The jacket is simultaneously durable and flexible, great for tucking into sharp corners under the hood.
  • EASY POLARITY IDENTIFICATION - Easy color coded ground wire helps with installation to let you know which cable should connect to the terminal. Making a polarity error could cause serious damage to your audio equipment.
  • WIDE COMPATIBILITY - Also known as power wire, ground wire, trolling motor wire, automotive wire, speaker wire, car radio wire, amp wire, electrical wire, or welding wire designed for up to 300v voltage. We have many gauge wires to choose from, such as 1/0awg, 4awg, 8awg with black, red, blue wire color options and 25ft, 50ft lengths
Bestseller No. 3
1/0 Gauge Wire(20ft Each - Red/Black) Copper Clad Aluminum CCA - Primary Automotive Wire,Car Amplifier Power & Ground Cable, Battery Cable for Car Audio Speaker,Solar, Auto, RV Trailer & Marine
  • 1/0 GAUGE 20-FEET(6m) OF EACH COLOR BLACK & RED CCA POWER GROUND WIRE - The lower the gauge number, the thicker the wire. Thicker wire presents less resistance to current flow. Copper coated aluminum gives you an economic power cable with excellent power transfer.
  • HIGH QUALITY MATERIALS - High quality stranded CCA wire offers strong power transfer performance, while remaining lightweight with maximum flexibility.Oxygen Free Coppe(OFC) wiring provides a superior electrical conductor to aluminum because it does not expand or contract with heat and can carry a higher current load.
  • RUGGED PVC JACKET - Low memory, flexible soft-touch jacket material is perfect for routing in hard to reach places,designed for the electrical and auto repair installer in mind. Strong, yet durable pvc jacket has has flexibility, elasticity, and impact resistance built in,is resistant to extreme temperatures, liquid, oil, gas, abrasions and high impact.
  • PACKAGE - 2 pcs 1/0 gauge black/red CCA power ground wire(20 feet of each color);10pcs 1/0 AWG-3/8" Battery Lugs;10pcs 1/0 AWG-5/16" Battery Lugs;20pcs 3:1 Dual Wall Adhesive Heat Shrink Tubing.
  • WIDE COMPATIBILITY - Our bundled power wire set is great for a car amplifier or subwoofer or to be used as a ground wire on your electric wire installs. Use for many different applications such as indoor lighting, car radio, automotive, lighting, car speakers, power cables, 12v power inverter, ground wire, or welding cable.
Bestseller No. 4
4 AWG Battery Cable 4AWG Gauge Pure Copper Battery Inverter Cables with 3/8 in Lugs Both Ends Power Inverter Wire Set for Automotive Solar Marine Boat RV Car Motorcycle Red and Black (4FT)
  • Fit for Automotive Solar Marine Boat RV Car Motorcycle
  • 4 gauge battery/welding cable with 3/8 " lugs; Battery Cable Length: 4 Feet
  • Package will come with each one of the red and black cable, each cable end is sealed with heat shrink tubing for heat insulation
  • Copper Cable lugs are made of solid copper with a tin plating cover for corrosion protection
  • Please feel free to contact us if you have any questions about our products, your satisfaction would be our greatest motivation
SaleBestseller No. 5
InstallGear AWG 5 Gauge 10ft Battery Power Inverter Cables - 2ct Red/Black Battery Cable for Solar, Auto, RV & Marine, Lawn Mower - 99.9% Oxygen-Free Copper (Set) | Battery Cable Wire - Battery Wire
  • HIGH-PERFORMANCE INVERTER CABLES: This set includes 10 feet of 5 gauge battery power inverter cables. They are engineered for use in solar, automotive, RV, marine, and lawn mower applications, providing reliable power transmission.
  • PURE COPPER POWER TRANSFER - The battery cables are constructed using 99.9% oxygen-free copper (OFC) wiring. This high-quality copper ensures maximum conductivity and minimal resistance, enabling efficient power transfer from the source to the destination.
  • ADJUSTABLE RING TERMINAL SET - The package comes with two 3/8" and two 5/16" ring terminals. These ring terminals are crimped only on one end, allowing for easy adjustments and flexibility during installation to suit different setups.
  • CORROSION-RESISTANT HEAT SHRINK - To prevent corrosion and maintain long-term durability, each cable end is sealed with heat shrink tubing. This protective tubing is applied to only one end of each cable, making adjustments and modifications while ensuring reliable performance.
  • RUGGED PVC JACKET PROTECTION - The battery cable wire has a rugged PVC jacket that offers ultimate protection against physical damage, abrasions, and environmental factors.
Bestseller No. 6
A ABIGAIL 2 AWG Battery Cable 2AWG Gauge Pure Copper Battery Inverter Cables with 3/8 in Lugs Both Ends Power Inverter Wire Set for Automotive Solar Marine Boat RV Car Motorcycle Red and Black (1FT)
  • 【High Quality】A ABIGAIL battery cables are made of pure copper and tinned copper lugs with superior corrosion and oxidation resistance, which improves the oxidation resistance of copper and maintains its conductivity better.
  • 【Safe & Durable】Premium flexible PVC insulated jacke of battery cables which resists abrasion, waterproof and moisture proof, flame retardant and heat insulation, cable ends are sealed with heat shrink tubing for heat insulation.
  • 【Wide Application】Our positive and negative cables are widely used for car automotive, solar, marine, RV, motorcycle, golf cart, lawn/garden equipment or power inverter batteries, also used for electrical equipment.
  • 【Package Includes】With 2 AWG 12 Inch wire positive (Red) and negative (Black) copper battery cables, 3/8” ring terminal at each end.
  • 【Service】100% satisfaction guarantee, If you have any issues with the part, simply contact customer service for troubleshooting help, parts, replacement, or refund. Our aim is to make you satisfy the parts and the service we provide for you.
SaleBestseller No. 7
InstallGear 1/0 Gauge Wire (50ft) Copper Clad Aluminum CAA - Primary Automotive Wire, Car Amplifier Power & Ground Cable, Battery Cable, Car Audio Speaker Stereo, RV Trailer Wiring Welding Cable 1/0ga
  • 1/0 GAUGE 50-FEET (15.24m) BLACK & RED CCA POWER GROUND WIRE - 50 FT TOTAL (25FT OF EACH COLOR): True to gauge power ground wire generates the appropriate power transfer needed for your next wiring project. The lower the gauge number, the thicker the cable.
  • COPPER CLAD ALUMINUM (CCA): High quality stranded CCA wire offers strong power transfer performance, while remaining lightweight with maximum flexibility.
  • RUGGED PVC JACKET FOR MAXIMUM FLEXIBILITY & DURABILITY: Low memory, flexible soft-touch jacket material is for routing in hard to reach places. Highly durable automotive grade wire (GPT) is resistant to extreme temperatures, liquid, oil, gas, abrasions and high impact.
  • EASY POLARITY IDENTIFICATION: Differently colored jackets allow for easy polarity identification to prevent polarity mistake issues that can lead to potential audio equipment damages.
  • QUALITY WIRING FOR YOUR NEXT PROJECT: Installgear's priority is providing high quality products for all of your wiring needs - car speaker equipment, home stereo system, RV trailer, solar panel wiring projects and more. Installgear is not responsible for improper use of gauge.
Bestseller No. 8
ZONBANG 4 AWG Battery Cable, 2 PCS Battery Cables with Terminals, Battery Cable Wire with 3/8 inch Terminals, Copper Marine Battery Cables, 1FT
  • Good Material: Made of premium copper, the battery cable has good conductivity and meets your connection needs. The outer jacket is made of PVC, which is flexible and stable to ensure the conductivity of the inner core.
  • Strong Structure: Solid terminals on the both sides of the battery cable allow you to connect more easily. In addition, the heat-shrinkable tubing makes the joint between terminals and cables stronger, ensuring safety.
  • Easy to Use: The red and black help you distinguish positive and negative, which is convenient for your installation. Please pay attention to the ring size and cable length before purchasing.
  • Wide Application: The Battery Cable with Terminals can be widely used in RV, Automotive, Motorcycle, Truck, or Solar. Whether connecting batteries, replacing old battery cables or installing other things, the installation is easy and efficient.
  • What You Get: 1PCS 1FT Red battery cable + 1PCS 1FT Black battery cable. Please feel free to contact us if you have any problems.
SaleBestseller No. 9
GearIT 8 Gauge 25ft Black/Red CCA Wire - For Automotive Power/Ground, Battery Cable, Car Audio, RV, Trailer, Amp
  • COPPER CLAD ALUMINUM (CCA) - Our primary cable CCA wire is the most economical option for choosing power or ground wire and is a great conductor of power. Copper coated aluminum gives you an economic power cable with excellent power transfer. Systems that require more power should use ofc cable wiring.
  • POWER / GROUND WIRE SET - Our bundled power wire set is great for a car amplifier or subwoofer or to be used as a ground wire on your electric wire installs. Use for many different applications such as indoor lighting, car radio, automotive, lighting, car speakers, power cables, 12v power inverter, ground wire, or welding cable.
  • SOFT TOUCH JACKET - Soft touch jacket design designed for the electrical and auto repair installer in mind. Strong, yet durable pvc jacket that is best for indoor use but has flexibility, elasticity, and impact resistance built in.
  • EASY POLARITY IDENTIFICATION - Easy color coded ground wire helps with installation to let you know which cable should connect to the terminal. Making a polarity error could cause serious damage to your audio equipment.
  • WIDE COMPATIBILITY - Also known as power wire, ground wire, trolling motor wire, automotive wire, speaker wire, car radio wire, amp wire, electrical wire, or welding wire designed for up to 300v voltage. We have many gauge wires to choose from, such as 1/0awg, 4awg, 8awg with black, red, blue wire color options and 25ft, 50ft lengths
Bestseller No. 10
TOPDC 4AWG 24-Inch Battery Inverter Cables Set All Copper Conductor Wire with 3/8" Ring Terminals (4 AWG x 24 Inches) for Car, Truck, RV, Solar
  • Length: 24''/60.9cm
  • Heavy duty 4 gauge cable set
  • All copper conductor
  • Flexible enough for your application
  • The ring size is 3/8'' stud

Last update on 2024-06-30 / Affiliate links / Images from Amazon Product Advertising API

This product presentation was made with AAWP plugin.

Leave a Comment

Share to...