Steering Wheel Bolt May Loosen Affecting Steering – 2018-2021 Isuzu FTR

November 5, 2021 NHTSA CAMPAIGN NUMBER: 21V861000

Steering Wheel Bolt May Loosen Affecting Steering

An unexpected change in turning radius and difficulty steering can increase the risk of a crash.

 

NHTSA Campaign Number: 21V861

Manufacturer Isuzu Technical Center of America, Inc.

Components STEERING

Potential Number of Units Affected 5,700

 

Summary

Isuzu Technical Center of America, Inc. (Isuzu) is recalling certain 2018-2021 Isuzu FTR and 2018-2021 Chevrolet 6500XD vehicles. A bolt on the left front steering knuckle may come loose, resulting in an increased turning radius and difficulty steering to the left.

 

Remedy

Dealers will replace both right and left side stopper bolt jam nuts and clean or replace the extensions, as necessary, free of charge. Owner notification letters were mailed on February 28, 2022. Owners may contact Isuzu customer service at 1-866-441-9638. This recall is an expansion of recall 19V-467. Vehicles previously repaired will need to have the new remedy performed.

 

Notes

Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.nhtsa.gov.

 

Check if your Vehicle has a Recall

 


CONDITION

Isuzu Motors Limited has decided that a defect, which relates to motor vehicle safety, exists in 2018, 2019, 2020 and 2021 model year F-Series vehicles. The jam nut for the steering stopper bolt on the left side may loosen and allow the bolt to back away from the steering knuckle. This could result in an increase in the turning radius of the vehicle in left turns, which could make it difficult to make sharp turns. If the vehicle’s turning radius is increased, there is an increased risk of a crash. A prior recall (19V-467) was conducted to address this issue, but we have identified this condition on vehicles that were remedied in that campaign as well as those that were produced after a change in production intended to prevent the condition.

 

CORRECTION

Isuzu dealers will replace both right and left side stopper bolt assemblies, which include new Spiralock Nuts, and torque the new Spiralock Nut to a new specification.  This service will be performed free of charge.

VEHICLES INVOLVED Involved are 2018, 2019, 2020 and 2021 model year FTR vehicles.

NOTE:  It is not necessary to open a TAL case or generate a health report in order to submit a warranty claim for this campaign.

Important: Dealers are to confirm vehicle eligibility prior to beginning repairs by using the Isuzu Vehicle Inquiry System (IVIS).

For dealers with involved vehicles, a report of involved vehicles containing the complete vehicle identification number has been or will be provided. Dealers will not have a report available if they have no involved vehicles currently assigned.

 

PARTS INFORMATION

An initial supply of Stop Bolt Assembly Kits will be shipped to dealers. Additional Stop Bolt Assembly Kits may be ordered from American Isuzu Parts Distribution Network (AIPDN).

Please refer to your “involved vehicles listing” before ordering parts. Normal (non-emergency) orders should be placed on a Stock Order. In an emergency situation, parts should be ordered on a VOR (Vehicle Off Road) Order.

Part Number Description QTY
8-97840-619-0 BOLT; STOP KIT 2 Kits

*1 for each side

 


Chronology of Defect / Noncompliance Determination (amended)
573.6 (c) (6) (7)

Describe the chronology of events leading up to the defect decision or test data for the noncompliance decision: (2000)

In 2019, Isuzu conducted a safety recall to address field reports of loose steering stopper bolts in FTR model trucks.  This recall, 19V-467, was launched in June 2019.  The remedy in that recall was to clean the bolt, change the jam nut from a Grade 5 to Grade 8, apply Red Loctite 263 to the bolt, and reinstall with a higher torque specification. The same changes were adopted on the FTR production line in June 2019.

In April 2021, Isuzu received the first Field Product Report (FPR) of this condition in this model vehicle since launching the 2019 recall. The vehicle involved was one produced after the production line change that was made in June 2019. Isuzu launched an investigation, including researching and identifying warranty claims that may relate to this condition.  Isuzu’s warranty review indicated that the first relevant warranty claim was dated January 20, 2020 and the last was dated September 28, 2021; the majority of the relevant warranty claims were between January 2021 and the end of September 2021.

Some of these reports involved vehicles that had been remedied in the safety recall that launched in 2019, and some involved vehicles that were built after that safety recall.

Isuzu started to collect parts from the field of failed and non-failed parts; all of the non-failed parts and most of the failed parts were from vehicles built after the recall countermeasure was introduced in the factory for newly produced vehicles.  Isuzu studied these returned parts.  Isuzu also conducted a study of varying amounts of Loctite applications on bolts with varying amounts of oil contamination.  Isuzu concluded that, when the Loctite is installed in an adequate amount on a clean bolt, the Loctite application results in breakaway torques that exceed the material properties of the bolt, meaning that the bolt will not loosen.  However, the breakaway torque varies with the amount of Loctite applied and the degree of cleanliness of the bolt at the time of the Loctite application.

As a result of its detailed and thorough study of the returned parts, Isuzu concluded that the recall countermeasure (which was also introduced into production) was not sufficient to prevent the left-side steering stopper bolts from loosening. Isuzu believes that a combination of human errors in cleaning the bolt and in installing the Loctite caused these failures.

Isuzu has received a total of 16 reports of a loose stopper bolt involving 14 unique VINs.  Isuzu is not aware of any crashes or injuries associated with these reports.

On 10/29/2021, Isuzu made a determination to conduct a safety recall to address the issue.  Because the production change was identical to the recall remedy for recall 19V-467, and is now believed to be prone to the same risk of human error, Isuzu will recall all the vehicles included in recall 19V-467, as well as newer vehicles built after the recall countermeasure was introduced into production, for installation of the new Spiralock Nut. This means the vehicle population in this new recall will include all MY 2018 through 2021 FTR vehicles.

 


8 Affected Products

Vehicles

MAKE MODEL YEAR
CHEVROLET 6500XD 2018-2021
ISUZU FTR 2018-2021

 


21 Associated Documents

Manufacturer Notices(to Dealers,etc)

RCMN-21V861-1660.pdf 68.161KB

RCMN-21V861-1660

 


Manufacturer Notices(to Dealers,etc)

RCMN-21V861-7704.pdf 105.736KB

RCMN-21V861-7704

 


ISSUED Interim Owner Notification Letter(Part 577)

RIONL-21V861-8538.pdf 97.248KB

RIONL-21V861-8538

 


Manufacturer Notices(to Dealers,etc)

RCMN-21V861-6019.pdf 108.209KB

RCMN-21V861-6019

 


Miscellaneous Document – Chronology

RMISC-21V861-3571.pdf 114.79KB

RMISC-21V861-3571

 


Recall Acknowledgement

RCAK-21V861-4609.pdf 645.577KB

RCAK-21V861-4609

 


Defect Notice 573 Report

RCLRPT-21V861-8644.PDF 215.663KB

RCLRPT-21V861-8644

 


Manufacturer Notices(to Dealers,etc)

RCMN-21V861-8874.pdf 239.692KB

RCMN-21V861-8874

 


ISSUED Interim Owner Notification Letter(Part 577)

RIONL-21V861-2419.pdf 310.609KB

RIONL-21V861-2419

 


Recall 573 Report – Amendment 11/23/2021

RCLRPT-21V861-3858.PDF 215.726KB

RCLRPT-21V861-3858

 


Manufacturer Notices(to Dealers,etc)

RCMN-21V861-4087.pdf 111.181KB

RCMN-21V861-4087

 


Miscellaneous Document

RMISC-21V861-4227.pdf 175.581KB

RMISC-21V861-4227

 


Manufacturer Notices(to Dealers,etc)

RCMN-21V861-0094.pdf 732.641KB

RCMN-21V861-0094

 


ISSUED Owner Notification Letter(Part 577)

RCONL-21V861-5480.pdf 276.223KB

RCONL-21V861-5480

 


Remedy Instructions and TSB

RCRIT-21V861-1742.pdf 755.837KB

RCRIT-21V861-1742

 


Manufacturer Notices(to Dealers,etc)

RCMN-21V861-7858.pdf 104.561KB

RCMN-21V861-7858

 


Manufacturer Notices(to Dealers,etc)

RCMN-21V861-1683.pdf 12.069KB

RCMN-21V861-1683

 


ISSUED Owner Notification Letter(Part 577)

RCONL-21V861-7319.pdf 114.547KB

RCONL-21V861-7319

 


Recall Quarterly Report #1, 2022-1

RCLQRT-21V861-3382.PDF 211.155KB

RCLQRT-21V861-3382

 


Recall Quarterly Report #2, 2022-2

RCLQRT-21V861-3580.PDF 211.25KB

RCLQRT-21V861-3580

 


Recall Quarterly Report #3, 2022-3

RCLQRT-21V861-0399.PDF 211.333KB

RCLQRT-21V861-0399

 


Latest Recalls Documents

For the Latest and Most Recent Recalls Information Visit the link below…

https://www-odi.nhtsa.dot.gov/acms/cs/documentList.xhtml?docId=21V861&docType=RCL

 


 

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